Ceramic Lagged Bend Pulley

Rui Le'er ceramic lagged bend pulley feature evenly spaced bump rubber surfaces,which improve mud and water drainage performance and enhance pulley traction.They ensure stable operation in harsh environments and effectively reduce belt slippage.

Each ceramic rubber sheet is equipped with evenly spaced grooves,which allow foreign matters such as dust and mud on the snub pulley to be discharged along the grooves.This gives the snub pulley a unique self-cleaning function,making it particularly suitable for wet working environments.

The wear-resistant ceramics on the surface of the snub pulley deliver exceptional wear resistance,effectively reducing the wear rate of the pulley and greatly extending its service life.

Standard model parameter table

Features of Ceramic Lagged Bend Pulley

1.Excellent wear resistance,greatly improved conveying efficiency.

The friction coefficient of the rubber surface is much higher than that of a smooth metal surface.After rubber lagging,the friction between the pulley and the belt increases significantly,which can effectively prevent belt slippage during operation and ensure conveying efficiency.

2.Excellent self-cleaning performance,no material adhesion,no material clogging.

The ceramic tiles on the pulley surface feature dense texture,high smoothness,low friction

coefficient,and excellent water and material repellency.

The continuous rotation of the pulley generates centrifugal force.Combined with groove structures,slightly adhered materials can be thrown off directly to achieve permanent self-cleaning.

With extremely high hardness,the ceramic layer prevents material adhesion,scaling and blockage caused by rubber surface aging during long-term operation.

3.Impact resistant and tear resistant,protecting the conveyor belt.

A flexible rubber layer is compounded under the ceramic patches,which cushions the impact of falling materials and reduces hard impact damage to the conveyor belt.

Smooth edge transition prevents belt cutting and scratching,significantly extending the service life of the conveyor belt.

4.Firmly bonded,not easy to peel off ceramics or fall off fragments.

Adopting the cold bonding process, it causes no damage to the drum carbon steel base material, features high bonding strength, and resists glue peeling and ceramic shedding effectively.

It is resistant to debonding,ceramic spalling and cracking even under long-term high-speed operation and heavy-duty impact,ensuring higher reliability.

6.Stable operation,low noise and small vibration.

The rubber layer can absorb part of the vibration and impact.Compared with direct contact between metal and the belt,the lagged pulley operates with lower noise,improving the working environment.

7.Corrosion resistant,acid and alkali resistant,suitable for harsh environments.

Ceramic lagged bend pulley can reduce belt tension under equivalent load conditions, and are suitable for various harsh operating environments such as heavy abrasion, material adhesion and humid working conditions.

It boasts a far longer service life than conventional pulleys,with outstanding corrosion resistance to effectively withstand erosion from acids,alkalis and salts.

Composition of Ceramic Lagged Bend Pulley

1.Ceramic lagging composite layer.

Ceramic Rubber Composite Plate:composed of ceramic tiles and wear-resistant rubber base.The raised ceramic surface design prevents belt scratching and increases the friction coefficient.

2.Bearings and Bearing Housings.

Bearings:suitable for heavy-load,high-speed,dusty and humid working conditions.

Bearing Housing:cast steel / cast iron,split type / integral type,with oil lubrication / grease lubrication structure.

3.Sealing Assembly.

Labyrinth seals,oil seals and dust rings:prevent dust,water and materials from entering the bearing chamber.

4.Shaft Heads and Fasteners .

Drum shaft heads,end covers,bolts,nuts,locating pins.

Spare parts service system

1.Spare parts supply mode.

Rui Le'er conventional models of ceramic lagging plates, bearings, seals and fasteners can be arranged for shipment as soon as possible.

Suitable for spare parts with non-standard sizes and special working conditions (high temperature,corrosion,heavy load),delivered on time with precise matching.

Complete wear parts kits for single pulley units are supplied in packages,reducing communication and procurement costs from multiple suppliers.

2.Technical and maintenance services.

Provide composite sealing solutions for harsh working conditions to extend bearing service life.

Service advantages

Original Factory Matching:Spare parts adopt the same design,craftsmanship and materials as pulleys,Reduce the occurrence of incompatibility issues.

Wear Resistance Upgrade:The service life of ceramic lagging is several times that of ordinary rubber lagging,greatly reducing replacement frequency.

Cost Optimization:Long-service-life spare parts plus rapid maintenance reduce downtime losses and lower overall maintenance costs.

Customization:Tailor-made spare parts and lagging solutions for customer-specific working conditions (high temperature,corrosion,high humidity and heavy load).